NiAl95/5 Thermal Spray Wire
Ni-Al Arc Spray wire for bond coats and one-step restoration, with confirmed composition data including about 93% Ni.
Thermal spray wires
OCr25Al5 Spray Wire
Fe-Cr-Al OCr25Al5 Arc Spray wire for boiler tubes and shields requiring high-temperature oxidation, wear protection and dimensional restoration.
Fe-Cr-Al system for high-temperature oxidation service
Published HRB 85-90 hardness and 6,300 psi bond strength
Published Arc Spray settings and surface preparation
Product description
OCr25Al5 is an Fe-Cr-Al Arc Spray wire with 23.5% Cr, 5.3% Al, 0.45% Mn, 1.0% Si and balance Fe. CQ presents the confirmed composition values and can check any composition notes against the requested application. The alloy is positioned for high-temperature oxidation resistance, wear protection and surface restoration.
Coating data include HRB 85-90 hardness, 6,300 psi bond strength, a 10 lbs/hr/100A deposit rate, 70% efficiency, 0.8 oz/ft²/mil coverage and good machinability. The 1.6 mm wire is supplied at 15 kg per spool. Settings are 50-60 psi, 28-30 V, 100-200 A and a 4-6 inch distance, with white-metal cleaning and 24-mesh roughening.
Protects boiler tubes, shields and hot surfaces against oxidation and wear while restoring dimensions on components needing a machinable Fe-Cr-Al deposit.
Technical specifications
- Nominal composition
- Cr 23.5%; Al 5.3%; Mn 0.45%; Si 1.0%; Fe balance
- Coating hardness
- HRB 85-90
- Coating bond strength
- 6,300 psi
- Deposit rate
- 10 lbs/hr/100A
- Efficiency and coverage
- 70%; 0.8 oz/ft²/mil
- Size and packaging
- 1.6 mm; 15 kg/spool
- Arc Spray parameters
- 50-60 psi; 28-30 V; 100-200 A; 4-6 in
Typical applications
High-temperature oxidation
Fe-Cr-Al alloy for high-temperature oxidation service.
Wear protection
For coatings needing wear protection and surface stability.
Surface restoration
Supports surface restoration through arc spraying.
Heat-exposed service
For components operating in industrial heat exposure.
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